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Project Cosworth Ka: Couple new pics 12-01-10
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B9KOS
Sat Dec 15 2007, 07:48PM

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I'll start a thread on here folks to save you having to check over on Passionford (and saves people having to sign up to Pf).

After having to do a lot of welding when we built my Sierra Cosworth (B9KOS) back up i decided i wanted to build something a bit newer.
First choice was obviously a Focus but with so many conversions already complete and a fair few on the go
i decided it would be good to do something different. Mk6 Fiesta, Focus estate and even a Cougar were
considered before i decided on a Ka D: D:




The project has three main components:

1. One Ford Ka shell



2. One Cosworth YB :o



3. Someone to do the fabrication work :idea: :idea:



The problem off getting a suitable base vehicle was solved when i contacted Adrenaline Ka about his ex-track Ka that
he had started to break for spares to start a new project himself.

http://www.adrenaline-race.com/forum/viewtopic.php?t=255&start=0&postdays=0&postorder=asc&highlight=



The plan is based on a completion date of July 2008 hopefully to allow it to 'debut' at either Ford Fair or National Day.


To start with we need to strip all the present running gear and remaining interior out and then transport the bare shell back to Adrenaline HQ after Christmas/New Year to let Danny do the required fab work to enable it to be rwd and YB powered :shock: :shock:

Spec

Engine: Standard YB with T34 0.63, L8 with coilpacks, Swedish style plenum and a set of 55lb Siemens injectors. Will be mounted on chassis brackets like the GrpN/A and WRC cars

Gearbox: T5 then hopefully a sequential Mullet rwd

Front Suspension: Adjustable TCAs, Compression struts etc

Rear Suspension: WRC cradle/lateral links set up to enable the rear track to be made to fit the 'Ford Racing' arches.

Brakes: Floor mounted pedal box, APs and vertical hydraulic handbrake.n

[ Edited Tue Jan 12 2010, 11:39PM ]

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B9KOS
Sat Dec 15 2007, 07:49PM

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Went and picked the Ka up from Lawrie's house on wednesday



Quick stop on way to its new home :cool:





"Danny B" wrote ...
Lawry your welcome to come up in the new year and see your old car cut to pieces? :cry:


That's it Danny, kick while he's down :cry: :cry: I hope you're going to use a really big angle grinder D:


Back home safely and given a quick wash as it was filthy :blabla: :blabla:




Tucked up in its new home waiting to have its pony 1.3 engine ripped out :DD:



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B9KOS
Sat Dec 15 2007, 07:49PM

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Right first update since we got it home


Firstly went round to friends last night to look at the suspension set up on his Westfield. Ideally i want to use as many off the shelf parts as possible for the bolt on part of the conversion. Looking at the prices the genuine Westfield stuff is very well priced :o :o

Rear hub set up



Rear wishbone inboard side



Overall rear suspension view




Spoke to Danny and the plan is to use the adjustable Ledas that came with the car if possible :cool: :cool:



Then today Trev and I removed the pony 1.3 Duratec. So if anybody needs a engine for their Ka/Fiesta give me a pm




With the engine out, we had a little tidy up then decided to fit the dummy YB in the engine bay to enable us to start working out where the engine will be positioned D:

Mmmm YB power :shock: :shock:






Just got to remove brake/fuel lines and the petrol yank and its ready to go back to Adrenaline

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Bluey
Sat Dec 15 2007, 08:05PM
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thats gonna be one sickening car!!

care to explain what YB means?


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p3t3
Sat Dec 15 2007, 08:13PM


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Bluey wrote ...

care to explain what YB means?

im shure its the name of the 'cosworth' engine. and correct me if im wrong any oun but its a pinto block with a cosworth head on it that makes it a YB engine


not hanging around with this project are you!

carnt wate to see the rear running gear set up, should be fun!




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olic1
Sat Dec 15 2007, 08:35PM
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Wasn't expecting to see any progress pictures up this quickly...nice one




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project-sport
Sat Dec 15 2007, 08:53PM
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so we swapping kas when thats up and running???
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B9KOS
Sat Dec 15 2007, 11:09PM

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p3t3 wrote ...

Bluey wrote ...

care to explain what YB means?

im shure its the name of the 'cosworth' engine. and correct me if im wrong any oun but its a pinto block with a cosworth head on it that makes it a YB engine


not hanging around with this project are you!

carnt wate to see the rear running gear set up, should be fun!





YB is the Cosworth engine code. 3 Doors and earlu Saffs were YBB for example, whilst the Escos was YBD.

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B9KOS
Sat Dec 15 2007, 11:10PM

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project-sport wrote ...

so we swapping kas when thats up and running???


You wish !!!!!

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~Wellz~
Sat Dec 15 2007, 11:20PM


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progress already nice one


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screech
Sat Dec 15 2007, 11:49PM
Purpleation!


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im quite suprised, looks like there is a good amount of room infront of the engine there.

Purlple zetec turbo. ----> http://tiny.cc/QDqH1
BIG THINGS GOING ON ON PAGE 4!
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Sjon
Sun Dec 16 2007, 09:08AM
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nice rear setup

Good to see you've found your way over here

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project-sport
Sun Dec 16 2007, 01:40PM
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B9KOS wrote ...

project-sport wrote ...

so we swapping kas when thats up and running???


You wish !!!!!



meanie
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B9KOS
Sun Dec 16 2007, 10:39PM

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Sourced some more parts for the dummy build today.

T5 Gearbox and a MT75 rwd gearbox.

2WD rear beam inc shafts, diff and hubs/hub carriers.

Getting the sump big winged this week hopefully.

Still looking at Westfield stuff, but as a guide the full wishbone kit is only £270. Going to make the rear cradle to take them.

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gtmotorsport
Mon Dec 17 2007, 09:16AM

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Will be following this one, as I love the idea. Also can't wait to see how well it handles as the mk6 fiesta cosworths are unreal to see on a track. Good luck and keep the photos posted.
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Hobo
Mon Dec 17 2007, 07:50PM
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Yeah will be interesting to watch , especially with that custom rear beam setup. Gets me thinking about doing my own RWD ZT conversion some time in the future (doubt ill have the dollar to thow at a YB!)

2.1 Zetec Turbo Ka in the making - T3, MO's, FR Arches, Coilovers.
Member #1 of the MyKa Autumn Green Owners Club
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10th_racer
Mon Dec 17 2007, 09:11PM


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nice to see sum1 else doing this rather than just djm.

and glad to see lawrie's old shell being put to good use as well.

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RusS
Sat Dec 29 2007, 08:11AM
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do you own the white saph with that massive spoiler and purpleish tiger looking strips? at donnington for the no noise limit track day, as the white saph has the plate B9 KOS, like your username... ?

RusS


[ Edited Sun Dec 30 2007, 12:19AM ]

max sig size is 200x60
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Sjon
Sat Dec 29 2007, 09:14AM
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this is the other car:



I quite like it

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olic1
Sun Dec 30 2007, 12:20AM
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Sorted




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